The traditional methods of Gear DoB (Diameter over Balls) or DUB (Diameter Under Ball) inspection are prone to errors. This results in rejection of gears, even after inspection. The root cause of the problem is high dependency on the Operator skill set and attention to detail. After assessment of DoB inspection of over 50 gear … Read more
Errors in span measurement using a span micrometer can cost much more than you think! Several errors can affect accuracy when using a span micrometer for precise measurements. Misalignment: The readings can be inaccurate if the micrometer is not perfectly aligned with the span to be measured. Impact: This can result in incorrect measurements, affecting … Read more
Inspecting internal gear quality is a challenging task due to the limited access to datums as specified in the drawings or assemblies. Often, the datum can be the Pitch Circle Diameter (PCD) itself, necessitating the use of gear testers which are not only expensive but also time-consuming, especially when 100% inspection is required. Ensuring the … Read more
The Partnership of Innovation and Ambition! 100% Inspection of Gears, Splines and Shafts is a critical task that is a challenge to several manufacturers as it requires absolute precision and reliability. Our Client, was not an exception to this! Our Client is one of India’s fastest growing manufacturers of gears and transmission components supplying to … Read more
Gear Quality Inspection – A New Revolution is in the MakingIn recent years, the costs associated with gear quality inspections have been on the rise. Several key factors contribute to this upward trend. First, the growing complexity of gear designs necessitates more intricate inspection processes and specialized equipment. Additionally, stricter industry regulations and customer demands … Read more
RACL Gear Tech has emerged as a leading manufacturer of automotive gears over the past 30 years. Alongside other automotive components, RACL manufactures gears for motorcycles and scooters, cars, and electric vehicles. Today, it is a major exporter of gears to developed markets. The EV gears manufactured by the company are a complex product, and … Read more
Gear inspection method for automation Your gears are examined meticulously in the final gear rolling inspection before they are being shipped to the customer, but is the gear inspection method, process in-process inspection efficient enough to ensure near-zero in-house rejection? If you have a meticulous final inspection, but you’re in-process inspection still lacks quality, your inspection process … Read more
Digitisation is at the core of our decision-making today. From searching information, using maps, booking cabs, ordering food to track vital health parameters. Software aid our decision-making at every step. Wouldn’t it be equally great to experience the many benefits of digitisation that we do in personal life even in taking critical decisions at work? … Read more
The final gear inspection process typically needs around 6 to 8 people. However, the need to reduce touch-points for safety at workplace means you must ensure gear quality inspection with less manpower while ensuring social distancing. Data is also central to gear inspection for ensuring traceability and statistical analysis. Often, errors in manual process lead … Read more
The ongoing shift in the industry towards greener and more mechanized production methods is leading to accuracy and reliability of inspection process becoming the key requirement. As a company driven by technology and innovation, CalibroMeasure is working to help gear manufacturers around India integrate the best mechanized gear inspection solutions into their process. As a … Read more
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