The production team at a well-known shaft and Gear manufacturer was tired. Their
inspection process was slowing everything down. The existing system could only check
one type of shaft, and every time they needed to change parts, it took hours to set up
again. To make things worse, the machines were so complicated that only a few skilled
workers could use them, making it hard to keep up with the workload. With delays
adding up and no room for mistakes, the team was growing more frustrated every day.
They had no choice but to live with these problems.
The quality team at a renowned gearbox manufacturer was frustrated
and overwhelmed. Inconsistent gear quality from vendors, coupled with
error-prone manual roll testing, led to painfully high rejection rates. Day
after day, they watched financial losses helplessly. With no clear solution
in sight, the team had reluctantly accepted the issue as normal.
Here’s what was causing the daily struggle on the shop floor:
Errors between stations caused inaccurate results and rework.
Required skilled labor for setup, increasing costs and slowing the process.
Calibration errors halted operations, making equipment unreliable.
Seven people needed to run multiple stations, making it resource-heavy.
Could only inspect one product at a time on one multigauge, leading to investment in multiple machines.
MeasureMate by CalibroMeasure delivered 70% Faster Cycle Times and 95% Accuracy for Complex Shaft Inspections
Results
Accommodates 25
different shaft types
10-minute setup time down
from hours of manual calibration.
Real-time data feedback,
enabling faster decision-making.
Reduced manpower
by 85%
User-friendly interface
cutting training time significantly for shop floor workers.
MeasureMate – Advanced &
Flexible MultiGauging system.
Key benefits of Measuremate
Computarised Data.
100% traceability.
Data Measurement
Real-time inputs to process correction (Cp/CpK).
High Flexibility
Accommodates 25 different shaft types
One stop solution
Single platform for all measurements.
Minimal Supervision
Reduced Manpower by 85%
