The quality team at a renowned gearbox manufacturer was frustrated
and overwhelmed. Inconsistent gear quality from vendors, coupled with
error-prone manual roll testing, led to painfully high rejection rates. Day
after day, they watched financial losses helplessly. With no clear solution
in sight, the team had reluctantly accepted the issue as normal.
The quality team at a renowned gearbox manufacturer was frustrated
and overwhelmed. Inconsistent gear quality from vendors, coupled with
error-prone manual roll testing, led to painfully high rejection rates. Day
after day, they watched financial losses helplessly. With no clear solution
in sight, the team had reluctantly accepted the issue as normal.
The team struggled and felt the pressure
Team struggled with unpredictable quality
Consistent assembly became quite challenging
Team felt the pressure of relying on manual tester
Manual roll testers and mechanical dials led to human error, missed defects and incomplete inspections.
High rejection; 15% rework was unacceptable
Significant losses in time, money, and productivity.
100% Inspections with 100% Reliability
CNCtize is powered by CMGM patented Continuous Monitoring and
Guide Module and an Artificial Intelligence Software.
Results
15% Reduction in Rework
Significant decrease in rejected assemblies.
Improved Quality Control
Enhanced detection of defects and precise measurements.
Boosted Productivity
Increased operational efficiency and reduced downtime.
Cost Savings
Lowered financial losses associated with rework and rejects.
CalibroMeasure introduced CNCtize an Automation process of gear inspection and data recording which give 99.8% accuracy to the gearbox manufacturer
Key benefits of CNCtize
Automated Accuracy
CNCtize guarantees precise inspections, removing the variability and mistakes associated with manual processes.
Reduction in Rework
With its superior detection capabilities, CNCtize helps lower rework rates, leading to cost savings and improved manufacturing efficiency.
Increased Efficiency
By automating the inspection process, CNCtize significantly reduces inspection times, boosting overall productivity.
Comprehensive Quality Control
The system thoroughly checks all gears, ensuring that all quality parameters are met without exception.
