DoB Inspection for Gears - record trend at just 8 paisa per gear for multiple gear hobbing / grinding machines
Applications and benefits of Gear DoB Inspection
DoB / DuB inspection
Benefits
Manual v/s DoBSmart
DoB / DuB inspection
Automated DoB Inspection of Gears
DobSmart® is the only in-process DoB inspection equipment for precision gear manufacturers, which will ensure that the setting of your hobbing/grinding machine is always 100% right, the process is always in green zone due to quick correction factor and at just 8 paisa/pc. Get warning pop up when the process is using wide tolerance ban, analyse hob life,fluctuation in DoB values beyond 20μ with real time process trend plotting and readymade correction factor.
Benefits
Industry 4.0 ready features like
Gear Tester Data saved against QR code and transferred in real time to server.
Process operation
Setting gear tester process made so easy that an unskilled operator can do it.
Zero rejection
GearMate calculates and compensates the “master runout” for ensuring zero rejection skipping to customer
PDI reports
Automatic and instant PDI reports for gear inspection process.
Ensure TCE/TTE detection
Nick detection feature detects gears making noise even when TCE/TTE are within the tolerance span..
Manual v/s DoBSmart
Manual Gear DoB Inspection method
- Manual calculation of correction factor for setting of hobbing/grinding machine
- Skilled operator required
- No assurance of inspection frequency being followed
- Inspection data not recorded for CpCpk.
- Difficulty to monitor process trend
- Human dependent decision
- Data for hob life analysis not recorded
DobSmart ® Gear DoB Inspection
- Readymade correction factor and history of correction factor available!.
- Inspection skills not required -Auto inspection
- Missed inspection pop-up!
- Missed inspection opportunities recorded!
- Auto recording of inspection data thus easy CpCpk!
- Real time process trend available on screen
Watch video
DoB Inspection - CTQ Parameters
- TTE (fi), TCE (Fi)
- Gear CD range – 45 mm to 120 mm
- Length of shaft – Up to 250 mm
- Gear OD(for shaft) – 10 mm to 85 mm
- Repeatability – +3u
- Setting time – Within I min
Shift to most advance way of gear inspection
Setting process made so easy that unskilled operator can do it
Case Study
Automation ensures zero PPM rejection in internal gear inspection
Blog
Build an impeccable process to avoid losses
Learning by sharing
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