The final gear inspection process typically needs around 6 to 8 people.
However, the need to reduce touch-points for safety at workplace means you must ensure gear quality inspection with less manpower while ensuring social distancing. Data is also central to gear inspection for ensuring traceability and statistical analysis. Often, errors in manual process lead to data records being compromised. If manpower involved in gear inspection process is reduced, recording data can look even more difficult.
Quality and accuracy of final gear inspection by a single person!
Imagine a gear inspection process where your gears are not only rolled automatically but all other CTQs are also inspected. You now get Quantified TTC, TTE & other CTQ readings, analysis-ready data and the ability to monitor the process in real time on a screen.
These are the exact deliverables of GearMate® Superior
GearMate® Superior automates the entire final gear inspection process of the gear. The machine accurately measures and records gear & non-gear parameters independent of skilled manpower. Highly sensitive data recording capability coupled with auto-rolling of gears generates 4 data points for each degree of rotation on GearMate® Superior. Even the smallest deviations in TCE and TTE are now recorded and displayed in real time.
GearMate® comes as a customized solution tailored to meeting your specific gear inspection needs, accompanied by a proprietary software and fool proofed, fail-safe mechanisms to avoid all sorts of failures. Nullifying the human error factor, these machines offer a high repeatability ±3µ and accuracy within 1µ for your gears.
High reliability and efficiency of automation thus translates into near zero PPM rejections slipping to customers and drastic manpower reduction in the final gear inspection process.
To achieve these goals in a hassle-free and cost effective way, reach out to us at connect@calibromeasure.com
To get a video of the machine, drop a message to +91 9822032062
