Mugdha 
The production team at a well-known shaft and Gear manufacturer was tired. Their inspection process was slowing everything down. The existing system could only check one type of shaft, and every time they needed to change parts, it took hours to set up again. To make things worse, the machines were so complicated that only … Read more
Precision Gear PCD Runout Inspection: and Measurements In industry, demands are increasing for quality standards, the need for advanced gear inspection methodologies has never been more paramount.PCD (Pitch Circle Diameter) runout inspection is a groundbreaking approach that promises to redefine the way we evaluate and validate gear quality especially with respect to the datum where … Read more
Meticulous task of Gear Inspection: A Comprehensive Guide Gears are intricate mechanical components that play a pivotal role in transmitting motion and power across various industries. However, ensuring their flawless functionality and adherence to stringent quality standards necessitates a rigorous inspection process. This comprehensive guide delves into the intricate realm of gear inspection, exploring the … Read more
Understanding the Comprehensive Gear Rolling Tester: Solution for Precision Gear Measurement Gears play an important role in countless applications, from automotive transmissions to heavy machinery. Their performance and durability are critical to ensuring smooth operations, long life and minimizing downtime. Consequently, accurate and reliable gear inspection is paramount, and this is where the Gear Rolling … Read more
https://www.youtube.com/watch?v=R6nsFqPr5Ag Inspecting multiple gears on a shaft involves measuring several parameters, including run out of Pitch Circle Diameter (PCD), Diameter Over Balls (DOB), internal and external diameters, and runouts, their run outs, eccentricities etc. Traditional methods rely heavily on skilled manpower (and mechanical/digital readouts), are susceptible to errors, and often result in production blockages and … Read more
Our Goal: Bringing Standard Room Inspection to the Shop-floor! As India becomes the global manufacturing hub for critical components, it is no longer enough to rely only on sample inspections. Lack of absolute inspection on shop-floor can result in a higher rate of defects and rework, further leading to delays, loss of reputation and increasing … Read more
The traditional methods of Gear DoB (Diameter over Balls) or DUB (Diameter Under Ball) inspection are prone to errors. This results in rejection of gears, even after inspection. The root cause of the problem is high dependency on the Operator skill set and attention to detail. After assessment of DoB inspection of over 50 gear … Read more
Errors in span measurement using a span micrometer can cost much more than you think! Several errors can affect accuracy when using a span micrometer for precise measurements. Misalignment: The readings can be inaccurate if the micrometer is not perfectly aligned with the span to be measured. Impact: This can result in incorrect measurements, affecting … Read more
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