Simplifying Gear and Shaft Inspection with Advanced Multi-Gauging

Inspecting multiple gears on a shaft involves measuring several parameters, including run out of Pitch Circle Diameter (PCD), Diameter Over Balls (DOB), internal and external diameters, and runouts, their run outs, eccentricities etc. Traditional methods rely heavily on skilled manpower (and mechanical/digital readouts), are susceptible to errors, and often result in production blockages and rejections due to manual data recording and interpretation. The primary issues include:

1. High Dependency on Skilled Labor: Manual inspections require skilled operators, increasing the likelihood of human error and inconsistencies.
2. Time-Consuming Process: Each parameter must be measured individually, consuming valuable time and resources.
3. Lack of Data Traceability: Manual recording of measurements leads to difficulties in tracking and analyzing data for quality control and process improvement.

MeasureMate: The Future of Multi-Gauging

MeasureMate by Calibro Measure transforms the gear/shaft inspection process with its advanced multi-gauging capabilities. It automates the measurement of multiple parameters, providing precise and reliable data quickly and efficiently.
Here’s how MeasureMate addresses the challenges:

1. Automation and Precision: MeasureMate automates the inspection process, reducing the dependency on skilled labor and minimizing human error. It provides high-accuracy measurements (within 10% of tolerance band) for parameters such as PCD runout, DOB, internal and external diameters, and various runouts.
2. Efficiency and Speed: The machine is designed to perform comprehensive inspections in a fraction of the time compared to manual methods. It can gauge multiple parameters on different stations simultaneously, significantly boosting inspection throughput by drastically reducing cycle time.
3. Multi-Gauging Capability: MeasureMate excels in inspecting multiple gears on a shaft simultaneously. Its multi-gauging functionality allows it to measure various parameters across different stations at the same time, ensuring comprehensive inspection without bottlenecks.
4. Data Traceability and Analysis: MeasureMate’s integrated data management system records all measurements digitally, ensuring 100% traceability. This data can be remotely monitored and analyzed in real-time, facilitating process corrections and quality improvements.
5. Unique flexible design : Specially engineered registered design allows the inspection of multiple varients/models of shaft to be inspected unlike conventional multigauging that are component specific. This ensures that the equipment is not obsolete even if the part changes.

MeasureMate enables simultaneous inspection of CTQ parameters in shafts

• Measurements within 10% of tolerance band ensuring precision.
• Measurement of PCD runout, DOB, internal/external diameters, face runouts, and more on one and the same equipment.
• Can inspect multiple gears on a shaft and gauge multiple parameters on different stations at the same time.
• Digital recording and analysis of inspection data with remote monitoring capabilities.
• Future-proof design with capabilities for integration with smart factory environments.

Zero rejections, save up to 80% in inspection costs with MeasureMate

• Huge manpower reduction : MeasureMate can reduce manpower up to 90% along with reduction in space required as well as reduced handling
  Reduced Rejections: Ensures near-zero rejections by providing accurate and consistent measurements.
• Increased Productivity: Speeds up the inspection process, allowing for higher throughput and reduced downtime.
• Enhanced Quality Control: Provides detailed data for continuous quality improvement and process optimization.
• Cost Savings: Reduces the need for skilled labor and minimizes inspection-related expenses.
• Comprehensive Inspection: Multi-gauging capability ensures all critical parameters are inspected efficiently, reducing bottlenecks.

Upgrade Your Gear & shaft Inspection with MeasureMate’s Precision and Efficiency

By addressing the key challenges of traditional methods and offering a robust, automated solution, MeasureMate helps gear and shaft manufacturers to achieve higher precision, efficiency, and quality. With MeasureMate, you can ensure your zero rejections and 100% traceability for components for complete customer satisfaction.